Lead Simulation Engineer (Digital Twin)

· Remote

Location

Remote

Type

Full Time

Job Description

Lead Simulation Engineer (Digital Twin)

Reposted 4 Hours Ago
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Irving TX USA
Hybrid
128K-209K Annually
Senior level
Artificial Intelligence • Cloud • Internet of Things • Software • Cybersecurity • Industrial
Cat Digital uses digital technologies to help Caterpillar Inc. customers build a better more sustainable world.
The Role
The Lead Simulation Engineer will develop simulation and visualization capabilities for Caterpillar's digital twin integrating real-time algorithms and modeling to enhance machine behavior and interaction with environments.
Summary Generated by Built In
Career Area:
Technology Digital and Data
Job Description:
Your Work Shapes the World at Caterpillar Inc.
When you join Caterpillar you're joining a global team who cares not just about the work we do - but also about each other. We are the makers problem solvers and future world builders who are creating stronger more sustainable communities. We don't just talk about progress and innovation here - we make it happen with our customers where we work and live. Together we are building a better world so we can all enjoy living in it.
Job Summary:
The Simulation & Digital Twin Engineer will design develop and integrate simulation and visualization capabilities that support Caterpillar's next-generation digital twin machine behavior modeling and interactive 3D experiences. This role combines simulation engineering real-time visualization and 3D scene-building using NVIDIA Omniverse and modern C++/Python toolchains. The engineer will build the behavioral logic physics integrations and visualization layers that enable accurate high-performance representations of Caterpillar machines job sites and workflows. This is a hands-on role which will plan architect and also lead and mentor.
What You Will Do:
  • Simulation/Digital Twin Development: Develop and deploy the simulation logic and behavioral models governing machine and system behavior. Implement real-time simulation algorithms including kinematics dynamics and control-system interactions. This includes integration of physics engines (e.g. PhysX Omniverse Physics or equivalent) to support realistic behavior and machine-environment interactions.
  • Simulation Quality: Develop and execute model validation and verification plans ensuring digital twins are accurate and numerically stable.
  • Real-Time 3D Visualization Engineering: Create high-fidelity 3D models scenes and environments such as NVIDIA Omniverse. Develop interfaces that connect simulations to real-time visualization dashboards and operator-focused experiences. Implement automated test pipelines and document model correlations limitations and validation scoring.
  • Integration & Platform Engineering: Contribute to toolchain and pipeline design including scripting utilities automated test frameworks and modular code libraries. Collaborate across data engineering/architecture autonomy product groups and engineering to ensure interoperability and alignment with business needs.
  • Digital Twin Tooling & Ecosystem Support: Evaluate and implement new simulation libraries and real-time rendering technologies that enhance simulation fidelity and performance. Work hands-on with multiple digital-twin platforms such as: NVIDIA Omniverse (primary environment) CARLA Siemens NX/Teamcenter/Plant Simulation Dassault 3DEXPERIENCE Ansys Twin Builder Unity or similar

What You Will Have:
  • Software/Simulation Product Design/Architecture: Knowledge of simulation and robotics product design; ability to convert market requirements into the product design.
  • Simulation Software Product Technical Knowledge: Knowledge of technical aspects of simulation products; ability to design configure and integrate technical aspects of these products.
  • Product Testing: Ability to design plan and execute model validation and testing strategies and tactics to ensure product quality and adherence to stated requirements. Implement automated test pipelines and document model correlations limitations and validation scoring.

Top Candidates Will Have:
  • Bachelor's degree in Computer Science Software Engineering Mechanical Engineering Robotics or a related field or equivalent experience.
  • 5+ years of experience developing digital twins or simulation-based systems in industries such as technology aerospace defense heavy machinery or automotive with exposure to high-fidelity modeling physics-based simulation and real-time visualization.
  • Strong expertise in system-level simulation and digital twin technologies. This includes but is not limited to multi-physics modeling data driven/statistic simulations discrete-events simulation and machine learning based simulation.
  • Expertise in data annotation and labelling technologies with ability to institute and maintain the program.
  • Experience with NVIDIA Omniverse including USD workflows Omniverse Kit/Code PhysX or Omniverse-based pipeline development.
  • Knowledge of other digital-twin and real-time simulation tools such as Unity Unreal Engine Siemens NX/Teamcenter/Plant Simulation Dassault 3DEXPERIENCE Ansys Twin Builder Rockwell Emulate3D or similar industrial platforms.
  • Familiarity with physics engines (PhysX Omniverse Physics Bullet ODE or equivalent) and experience integrating them into simulation environments.
  • Strong hands-on programming skills in C++ and Python for simulation logic behavior modeling and tooling.
  • Experience validating simulation models and digital twins using test data correlation scenario-based testing regression testing and telematics/real-world data.
  • Ability to work cross-functionally with engineering autonomy controls software and product teams communicating complex technical concepts clearly.
  • Experience modeling mechanical systems hydraulics heavy equipment or robotics.
  • Knowledge of 3D scene construction rendering concepts and UI development for real-time visualization.
  • Experience with cloud-based simulation workflows large-scale data integration or distributed simulation pipelines.

Additional Details:
  • This position requires the candidate to work full-time at the Irving TX office (Dallas)
  • Domestic relocation assistance is available for this position.
  • Visa sponsorship is not available with this position.

#LI
Summary Pay Range:
$128470.00 - $208770.00
Compensation and benefits offered may vary depending on multiple individualized factors job level market location job-related knowledge skills individual performance and experience. Please note that salary is only one component of total compensation at Caterpillar.
Benefits:
Subject to plan eligibility terms and guidelines. This is a summary list of benefits.
  • Medical dental and vision benefits*
  • Paid time off plan (Vacation Holidays Volunteer etc.)*
  • 401(k) savings plans*
  • Health Savings Account (HSA)*
  • Flexible Spending Accounts (FSAs)*
  • Health Lifestyle Programs*
  • Employee Assistance Program*
  • Voluntary Benefits and Employee Discounts*
  • Career Development*
  • Incentive bonus*
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement

* These benefits also apply to part-time employees
This position requires working onsite five days a week.
Relocation is available for this position.
Visa Sponsorship is not available for this position.
Posting Dates:
April 15 2026 - April 26 2026
Any offer of employment is conditioned upon the successful completion of a drug screen.
Caterpillar is an Equal Opportunity Employer Including Veterans and Individuals with Disabilities. Qualified applicants of any age are encouraged to apply.
Not ready to apply? Join our Talent Community.

Top Skills

Ansys Twin Builder
C++
Dassault 3Dexperience
Nvidia Omniverse
Physx
Plant Simulation
Python
Siemens Nx
Teamcenter
Unity
Unreal Engine

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The Company
HQ: Irving TX
100000 Employees
Year Founded: 1925

What We Do

Cat Digital is the digital and technology arm of Caterpillar Inc. responsible for bringing digital capabilities to our world-famous yellow iron. With over 1.5M connected assets worldwide our teams use data technology advanced analytics and AI capabilities to help our customers build a better world.

Why Work With Us

The Cat Digital team is at the forefront of Caterpillar’s evolution. We take pride in solving complex problems by building new systems from the ground up. On our team you’ll leverage data from across our entire enterprise to find solutions that open a new world of possibilities for our customers and dealers. Join us in building a better tomorrow.

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Hybrid Workspace

Employees engage in a combination of remote and on-site work.

Typical time on-site: Flexible
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Peoria IL
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Date Posted

04/16/2026

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