Lead Thermoforming Systems Engineer (Capital Projects)

Foth is a 100% member-owned science and engineering consulting firm headquartered in Wisconsin, with over 85 years of success. Our 700 members across 29 locations are dedicated to solving our clients’ toughest science and engineering challenges. Consistently ranked by Engineering News Record in the top 150 firms, we offer a values-based, collaborative, and flexible work environment with professional growth opportunities. If you thrive working alongside a smart, caring team of colleagues, consider joining us at Foth.

Foth is currently seeking a team-focused, innovative, and results-oriented Lead Thermoforming Systems Engineer (Capital Projects) who has a desire to contribute to our clients’ success and is looking for new learning experiences and opportunities for career growth. This position will be working out of the Green Bay, WI office or US-Based Remote location.

Primary Responsibilities:

• Lead technical direction for CapEx projects in the thermoformed container production industry 
• Leverage modern technologies to provide innovative process solutions that improve speed, quality, and costs of manufacture
• Assist in the development and vetting of multi-year strategic production plans
• Assist in the optimization of existing plant processes to deploy best-in-class plastic container manufacturing techniques and value-added engineering
• Adhere to all required safety practices, while ensuring regulatory compliance through risk mitigation
• Develop complete thermoforming systems deliverables from concept through construction, including: blending, extrusion, forming, and plastics trimming
• Prepare and give technical reviews to clients regarding project-related items
• Estimate process engineering hours and schedule for proposals
• Coordinate with other project disciplines, clients, vendors, and suppliers to develop deliverables
• Develop equipment specifications for CapEx project procurement
• Develop process and instrumentation drawings (P&IDs)
• Develop equipment lists, line lists, and POC lists
• Develop operation specifications
• Work with designers to create drawings
• Write installation scope documents
• Oversee and QC engineering work of others (e.g., drawings, calculations, designs, etc.)
• Lead checkout/start-up efforts associated with project work, and provide onsite/remote construction support
• Provide technical leadership and manage other process discipline project members
• Coach and mentor others as required on technological advancements
• Ability to travel as needed with anticipation of 35% annually

Required Qualifications:

• Bachelor’s Degree in Polymer/Materials Science, Mechanical, Chemical Engineering or equivalent technical experience
• 10+ years of professional experience

Required previous experience with the following:

• Engineered Package development including Scope of Work, P&IDs, Specifications & Mechanical Equipment Arrangements.
• Thermoformed plastics engineering processes
• Understanding of various plastics properties (PP, PET, PS, PLA, etc.)

Preferred Qualifications:

• Experience utilizing 3D tools such as Navisworks, Plant 3D, VR, and 3D Scans

Established Reputation: With over 86 years of experience, we are proud to be 100% member-owned.

Dynamic Culture: Benefit from a values-based, client-centered, and flexible work environment, with ample professional growth opportunities and supportive colleagues, contributing to our impressive 92+% member retention rate.

Challenging Projects: Engage in diverse and exciting projects that promote continuous professional growth and development. 

Join our team and experience the Foth difference! Learn more at foth.com/careers 

All Foth Companies are equal opportunity employers, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, gender identity, sexual orientation, or any other characteristic protected by law. Qualified women, minorities, persons with disabilities, and veterans are encouraged to apply. All locations are tobacco-free. Subject to applicable state law, all applicants who have received a written offer of employment and a copy of Foth’s Drug and Alcohol-Free Workplace Program Policy, will be required to undergo testing for commonly abused controlled substances. Applicants must complete the required drug testing within two business days of offer acceptance. Foth will pay for all drug testing, which will be conducted by a licensed independent medical laboratory that follows testing requirements in accordance with applicable state law.

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