Mechanical Design and Analysis Engineer

Job Summary

Kairos Power is seeking a highly motivated Mechanical Design Engineer with expertise relevant to mechanical design, 3-D modeling, and stress analysis of components for high-temperature systems. The successful candidate will be focusing on the design and analysis of reactor vessel internal components intended for a first-of-a-kind Kairos Power FHR (KP-FHR) reactivity control and shutdown system. 

Responsibilities

• Support the design, analysis, and prototyping of first-of-a-kind components of the KP-FHR reactivity control and shutdown system
• Perform mechanical design tradeoff and optimization studies
• Perform static and dynamic calculations for KP-FHR systems, structures, and components to evaluate stresses due to seismic, thermal, and primary loads using analytical and finite element analysis (FEA) methods
• Maintain knowledge of and assess compliance with applicable codes and standards such as ASME, ANSI, ASTM, and others
• Create and update computer-aided design (CAD) models that meet the KP-FHR requirements and ensure their compatibility with interfacing systems, structures, and components
• Create or direct the creation of engineering drawings and coordinate prototype fabrication with internal manufacturing operations and suppliers
• Contribute to make/buy analysis, supplier selections, and the development of manufacturing and assembly plans
• Work with internal testing teams to coordinate component prototype testing and develop qualification test plans
• Generate engineering reports documenting design and analysis details, technical specifications, and test results
• Other duties as assigned

Qualifications

• Bachelors or Masters degree in Mechanical Engineering, Nuclear Engineering, Materials Engineering or related field
• 7+ years of experience using analytical methods and FEA simulations to perform thermal and stress analysis required; Ansys experience strongly preferred
• 7+ years of experience in mechanical design and CAD modeling required; SolidWorks experience strongly preferred
• Experience designing in quality-controlled environments with high attention to detail such as Nuclear, Energy, Chemical, Petrochemical, Defense, or Aerospace applications is preferred
• Experience interfacing with manufacturing teams and an understanding of manufacturing processes is preferred
• Experience with drafting, design for manufacturing, and GD&T is preferred
• Experience with design and analysis of high-temperature and/or molten salt-wetted components under irradiation is desired
• Experience with design and manufacturing of nuclear reactor internals, such as fuel and control rod assemblies, is desired
• Familiarity with applicable codes and standards, such as ASME B&PV Section VIII Division 1 and 2, and Section III Division 5, is desired
• Proven team player with excellent interpersonal, written, presentation, and verbal communication skills
• Ability to function in a fast-paced company environment with minimal direction and adjust workload based upon changing priorities
• Ability to work with highly collaborative team
• Ability to problem solve quickly and efficiently
• Ability to proactively collect, manage, and transfer knowledge
• Ability to seek different and novel ways to create efficiencies when working on problems, challenges, and issues
• Prioritizes and ensures safety of oneself and others

Physical Conditions

• Remaining in a stationary position, often standing, or sitting for prolonged periods
• Moving about to accomplish tasks or moving from one worksite to another
• Adjusting, moving, transporting, installing, positioning, or removing objects up to 20 pounds in all directions
• Communicating with others to exchange information

Environmental Conditions

• General office environment;
• Noisy environments (e.g. manufacturing and testing areas)
• Accessing the accuracy, neatness and thoroughness of the work assigned
• High-concentration, demanding and fast-paced

Safety and PPE

• Reading and interpreting hazardous warning signs
• Reporting issues with equipment or unsafe conditions
• Wearing proper PPE, to include face mask, face shields, gloves, safety shoes, as required

Travel

• Some travel may be required (up to 20%)

Additional Requirements

• Occasionally requires schedule flexibility
• Occasionally requires extended hours to support launch and critical project timelines

To be completed by Recruiter:

The salary range for this position is $116,400 to $137,000 for employees working onsite at our Alameda, CA headquarters. The range provided in this job posting represents the typical range or starting rate of candidates hired in California. Factors that may be used to determine your actual salary may include your education, experience, knowledge, skills, abilities, the market data for your work location, and a comparison to other employees already in the role.

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