Sr. Electric Drive System Design Engineer

A Senior Engineer will be leading the design engineering of next generation electric drive systems for vehicle propulsion. This role offers design - prototyping - testing innovative power drive system demonstration which bring added value to BorgWarner iDM product line.

Key responsibilities

• Passion for engineering with strong fundamentals in mechanical engineering
  • Able to break down problem to most basic elements
  • Comfortable working with ambiguous requirements
• Passion for electric mobility and traction electric drive system engineering
• Self-driven attitude with curiosity toward engineering next generation propulsion systems
  • Creative thinking in new concept ideation
• Strong Design engineering skills to mechanize the electric drive system.
  • Driveline design: Gear train, differential, coupling, shafts, clutch's
  • Power flow architecture development
    • Ex: Coaxial, Layshaft, Single / Multi speed, Multi motor drives etc.
  • Electric drive axle lubrication and thermal management
    • Materials, fluids, design concepts, energy balancing
  • Physics of system integration (Inverter-Motor-Driveline)
    • Enhance mechanical and electrical performance
    • Harness synergies between functional components
  • High voltage electrical component integration and adoption
    • Isolation, EMI, EMC, Creepage and Clearance.
    • System optimized for low conduction loss
  • Design for manufacturing
  • Documentation and tracking
• Excellent analytical skills
  • Product engineering attribute development and KPI definition
  • Benchmarking and identify product differentiator
  • New concept ideation and simulation
• Design - prototype - testing
  • Be able to take the design from Computer - Prototype - Test validation
    • Excellent understanding of GD&T
    • Experience in managing suppliers
  • Be able to understand design standards and methods in product design
• Good understanding of
  • E-Motors, Inverters, Drivetrain, Control software, OBC, DC/DC converters and system integration methods
  • Electromechanical system integration and strong know-how of thermal management
  • Excellent understanding of the electric drive system targets from the point of vehicle ecosystem
• Working knowledge in ICE, Hybrid and EV system architecture design
• Must be able to lead technically and provide guidance
  • Be able to train and mentor new hires and interns
• Must be able to develop innovative solutions and application-specific design
• Knowledge of vehicle propulsion and performance calibration
  • Vehicle testing and calibration for electric system efficiency optimization
• Excellent interpersonal, written and oral communication skills to articulate complex engineering problems.
  • Establish relationships with global teams and customers
  • Must be able to work in a team environment in a cross functional discipline

What we're looking for

• Bachelor's degree in Mechanical Engineering

• Candidates with Master's or PhD degree preferred

• Experience in automotive industry is a plus (4-5 years)
  • Experience in electric drive system design is highly preferred
• Knowledge of design and engineering tool software in E-Mobility a must
  • CAD (NX, CREO, AUTOCAD, SOLIDWORKS, CATIA, ANSYS)
  • MASTA, VISIO, MS Office, MATLAB SIMULINK, SIMSCAPE, JIRA

Internal Use Only: Salary

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